The UZAS Journal

Apparel

Custom hoodies and tracksuits for clubs and gyms: fabric weight, fit and branding

Hoodies that pill after three washes, logos that crack and a size run nobody fits? How to order custom hoodies and tracksuits people actually wear.

By the UZAS Sports factory team13 October 20263 min read
Custom pullover hoodie for sports clubs and gyms from the UZAS Sports apparel range
Custom pullover hoodie for sports clubs and gyms from the UZAS Sports apparel range

Club hoodies are meant to be worn for years, but plenty end up at the back of a cupboard. The fabric pills after a few washes, the printed logo cracks, the hood is too small or the sizing runs so slim that half the members can't wear them. Gyms selling hoodies as merchandise see the same problem as unsold stock.

This guide covers how to order custom hoodies and tracksuits that people want to wear: fabric weight, fit, branding, sizing, and how gyms and brands sell them. If you are starting a label, our guide to starting your own fightwear brand covers private label in more detail.

Which hoodie styles should you order?

  • Pullover hoodies: the classic choice for club and gym merchandise.
  • Zip hoodies: easier on and off, popular as team warm-up and travel wear.
  • Fleece-lined sweatshirts and zip sweatshirts: a smarter option without a hood.
  • Joggers: pair them with a hoodie or zip jacket for a matching tracksuit.
  • Sublimated fleece hoodies: polyester hoodies with a full all-over design.

Clubs often order zip hoodies and joggers as a matching tracksuit for travel and match days, and pullover hoodies for supporters and parents. Gyms usually start with one pullover hoodie in two colours.

What fabric weight should a hoodie be?

Hoodie fabric is described by weight in gsm (grams per square metre). Lighter fleece is comfortable for layering, warm climates and training. Heavier fleece feels thicker and more premium and suits winter wear and merchandise that sells on quality. Tell us where and how the hoodie will be worn, and we will suggest a weight for your climate and budget.

Also ask about the cuffs, waistband and hood. Ribbed cuffs and waistband that hold their shape, and a lined hood that sits well, make a hoodie feel better made than one with the same fabric and thin trims.

Custom sublimated fleece hoodie with an all-over printed design, UZAS Sports catalogue
Polyester hoodies can carry a full sublimated design that won't crack or peel.

Embroidery, printing or sublimation?

Embroidery suits chest logos and gives a raised, stitched finish that survives years of washing. Printing suits large back designs and slogans. Sublimation is the choice when you want a design covering the whole hoodie, but it needs polyester fabric, so it is used on performance and sublimated fleece hoodies rather than cotton-rich ones.

Many clubs combine methods: an embroidered crest on the chest, a printed club name across the back and player initials on the sleeve. Ask for a sample so you can see the finish before the bulk order.

How do you get sizing right?

Share a size chart with your members and collect sizes with a sign-up sheet or online form before you order. If you sell hoodies at the front desk, buy more of the middle sizes and fewer of the extremes, and reorder as sizes run out. Order the sample in two sizes so members can check the fit, sleeve length and hood.

Can gyms and clubs make money from hoodies?

Branded hoodies are one of the most popular items gyms and clubs sell, and every member who wears one off-site advertises the club. Pre-selling with a sign-up sheet before you order means the order is paid for before it arrives. With no minimum order, you can start small and add colours or designs that sell.

How do you order custom hoodies from UZAS Sports?

  1. 1.Send your logo, colours, the styles you want and a size list.
  2. 2.Our designers prepare the artwork for free and suggest branding methods.
  3. 3.We make a complimentary prototype customised with your logo for you to approve.
  4. 4.Bulk production in our Sialkot factory takes 2 to 4 weeks after approval.
  5. 5.Samples and urgent orders ship by air freight, bulk orders can go by sea, and orders of 25 pieces or more ship free.

We have made apparel in our own factory in Sialkot since 2005, with a showroom in Sialkot and a booking office in Melbourne. You can match your hoodies with sublimated team kits and custom patches.

Common questions

What does gsm mean for hoodies?

Gsm means grams per square metre and describes the weight of the fabric. Lighter fleece suits layering and warm weather, and heavier fleece feels thicker and warmer.

Should I choose embroidery or printing on a hoodie?

Embroidery gives a raised, premium finish and lasts well, which suits chest logos. Printing suits large designs such as back prints. Full all-over designs are sublimated on polyester hoodies.

Can I sell custom hoodies under my own brand?

Yes. UZAS Sports makes private-label hoodies with your neck labels, swing tags and packaging, with no minimum order, so you can test a design with a small first run.

How do I collect hoodie sizes for a club?

Use a sign-up sheet or online form, share a size chart with members, and order a few spares in the most popular sizes.

How long does a custom hoodie order take?

You approve a complimentary prototype first. After that, bulk production at our Sialkot factory takes 2 to 4 weeks, plus shipping. Orders of 25 pieces or more ship free.

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